DIY Maxtrax on AEV Hi-Lift Mount

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DIY Maxtrax on AEV Hi-Lift / Pull-Pall Accessory Mount
DIY Maxtrax on AEV Hi-Lift / Pull-Pall Accessory Mount

Carrying Maxtrax on a JK Wrangler can be a challenge. We need them to be easily accessible and outside so they don’t coat the interior in mud. Here’s how I mounted mine onto my AEV Rear Tire Carrier using the AEV Hi-Lift / Pull Pall Mount. Essentially, they sit where the Pull Pall would.

maxtrax aev mount finished 320x480

The finished product

NOTES:

  • If you have a massive spare tire clearance might be an issue. Check how much clearance you have between the Hi-Lift and the spare.
  • The Maxtrax end up sitting a little below the height of the Hi-Lift – so they don’t add height to the Jeep. They protrude slightly further back than a 10.5 inch wide spare mounted to the AEV Tire Carrier, so they do make the Jeep longer overall, buy a couple of inches.
  • Doing what I propose involves drilling a couple of holes in your Maxtrax. Maybe you don’t want to do that, I don’t know.
  • If you don’t have a fuel caddy or Titan Transfer Tank, you can likely mount 4 Maxtrax, depending on the size of your spare tire.
  • This DIY is specific to the AEV Tire Carrier and Hi Lift / Pull Pall mount. I’m sure you can make the same idea work on other tire carriers.

Things to buy:

Tools needed:

  • A Sharpie to mark holes to drill.
  • A drill and large drill bits (just to drill plastic, nothing serious).
  • If you have a fuel caddy or Titan transfer tank, you might need something to grind a few nubs off the Maxtrax. See below for details.

Step 1:
Mount the AEV Rear Tire Carrier as per the instructions, then mount the AEV Hi-Lift / Pull Pall mount to it. Before you tighten down the mount, put the Hi-Lift in the mount, and open your tailgate all the way. Move the entire mount away from the spare tire until the high lift is almost touching the rear tail light, and wiggle the mount until the Hi-Lift is vertical.
Tighten it down.

Step 2:
Remove the “hook” attachment from the middle of the Hi-Lift mount and set it aside. Sit the Maxtrax onto the mount – the bottom will sit on the foot of the Hi-Lift, and in the middle they will be in the “slot” designed for the Pull Pall.
Put the “hook” attachment back in, and draw a dot on the Maxtrax where it needs to go through.

maxtrax aev mount bottom 720x480

On the bottom – one maxtrax usually sits on the AEV Jack base, the other falls off

Step 3:
Drill a hole into the Maxtrax where the “hook” attachment goes through, on the ridges (see photo). Put them back on, and tighten down the “hook” attachment to lock them in place.
Near the top of the Maxtrax and Hi-Lift, mark a spot on the Maxtrax going through one of the holes in the Hi-Lift.

maxtrax aev mount middle 720x480

In the middle using the AEV hook to hold the maxtrax in towards the Jeep

Step 4:
Take them off and drill another large hole where you just marked – big enough for your 4 inch bolt to pass through.

Step 5:
Put the Maxtrax back on, tighten the “hook” attachment first, then pass the large bolt through the Maxtrax. Put your scrap of hose between the Maxtrax and Hi-Lift (to stop them rattling around), then on the other side of the Hi-Lift put the flat washer, locking washer and tighten down the wing nut.

maxtrax aev mount top 720x480

The bolt going through at the top

Step 6 (If you have a Fuel Caddy or Titan Transfer Tank):
If you have a Fuel Caddy or Titan Transfer Tank, clearance for the Maxtrax will be very tight. You might have to grind off a few of the nubs on the Maxtrax to make them fit. An angle or bench grinder works great for this.

maxtrax aev mount with glass 320x480

The lift glass can be open and the tailgate closed with no hitting

All done, double check the two attachment points are tight after heavy washboard driving! (Mine have not come loose)

-Dan

1 Response

  1. October 20, 2016

    […] the Maxtrax and Hi-Lift, mark a spot on the Maxtrax going through one of the holes in the Hi-Lift. Step 4: Take them off and drill another large hole where you just marked – big enough for your 4 […]

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